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  • November 11, 2011

    When It Comes to Diamond Powder, Size Matters

    For an extremely wide variety of industries, diamonds are an invaluable resource, but not because they are shiny and beautiful. In fact, many find diamonds valuable not because they are attractive, but because they are the exact opposite – opaque, dull, unremarkable, but extremely hard. That’s right, It’s been mentioned before but it doesn’t hurt to repeat it again – the global market for diamonds does not mine diamonds solely for use as jewelry. Only about 20% of the diamonds mined actually land on someone’s finger or neck, with the remaining 80% finding themselves crushed and bonded to the end of a drill bit, as polishing powder, or as a diamond abrasive powder.

    At Eastwind Abrasives, we like it that way.

    When you think about it, it’s perfectly logical. As the hardest naturally occurring mineral, diamond powder is the perfect solution when you need to polish or grind with greater power and efficiency. Every day, people around the world make use of diamond powder.

    diamond powder coated tools

    Many grinding tools use diamond powder coatings to give them added strength and power.

    For example, if you scratched the windshield or mirror of your car – you might be able to use diamond powder to remove the scratch, as glass is one of the substrates that benefit from diamond powder the most. Not only does this offer a simple solution, but it also helps you save money by not having to completely replace your windshield.

    Or for another example, consider for a moment all of the “antique” programs you see on television. Every one of them shows antique shop and pawn shop owners selling their priceless finds for large amounts of money. Chances are that many of the pieces they sell were once terribly tarnished and scratched, apart from specialty cloths and chemicals – diamond powders are one resource that they frequently take advantage of to restore their antiques to a more flawless finish.

    But how is diamond powder created?

    To move from “whole diamond” to “diamond powder” a lapidary uses the process called micronization. Micronization takes place when a special fluid or gas is used to break down and render solid diamonds into a powdered form. While the process involves a bit more than simply “crushing” the diamonds into a fine dust, the results it yields are pretty amazing.

    The micronization process as a whole produces a large number of tiny diamond grains of the same size – measured in microns. To add a little perspective to the tiny measurement, one micron is equal to one millionth of a meter, a tiny speck barely visible to the naked eye. Using this system, diamond powder is measured by how coarse or fine its particles are, and how the different levels of coarseness produce wildly varying results.

    Typically, diamond powder can be as small as 1/10th micron to 250 microns, with extreme attention paid to ensuring that the diamond dust particle are all the same size. This is because diamond grains shaped differently than the majority of the powder can scratch a material when the intent is to actually polish it.

    So as you can see, diamonds are actually much more than “forever” as the popular slogan says. Diamonds turned to dust may not become a family heirloom, but they live on in the impact they make on virtually everything they touch.

    Click here to learn more about diamond powder, or contact us today!



    November 8, 2011

    Diamonds are Much More than Just a Simple Rock. They’re a Powder as Well

    What would you think if someone removed a handful of small stones from their pocket, revealed them to be diamonds, and proceeded to crush them into fine dust? Many might think they’re crazy, but that’s because they don’t realize that the diamond abrasive market answers for a large percentage of the worldwide diamond market.

    It might not seem obvious, but did you realize that only about 20% of the diamonds actually mined are used for jewelry? About 80% of the diamonds mined are not suitable for use as jewelry. They may be unclear, totally opaque, or too small – but those are hardly flaws in the eyes of the industrial market.

    The market for industrial diamond abrasives and diamond powder is much different than the gem aspect of the diamond market. We still value diamonds very highly here at Eastwind Abrasives. Except in our case, while many may value diamonds for their “shinier” qualities like clarity and color, we prefer to appreciate how extremely hard and strong they are.

    Why Diamond Powder?

    Diamond powder is often referred to as a super-abrasive while materials like pumice and sand are considered “regular” abrasives. This is because the hardness of diamond is on an entirely different level when compared to sand and other synthetic abrasives. As a super abrasive, diamond powder is capable of cutting, polishing and grinding materials that would otherwise prove extremely difficult to work with.

    So what is diamond powder for?

    When diamond powder is used, it is typically for cutting and grinding materials like glass, ceramic, tiles, and other gemstones. To cut these materials, diamond powder is bonded to materials like the drill or saw – allowing more accurate and effective cutting or grinding with something a now diamond covered drill bit, saw, or sander

    On the opposite end of the spectrum, when diamond powder is used for polishing it is applied to the material with as little as a cloth, which is then used to polish away scratches and abrasions. This has allowed car service centers to remove scratches from windshields, shine priceless antique collectibles, and professionally polish other diamonds and gemstones.

    So as you can see, while the diamonds that go into making diamond powder might not be the picture of luxury you typically expect from diamonds (in the more popular sense), diamond in the form of powder is capable of achieving some truly remarkable results.

    To learn more about diamond abrasives or diamond powders and how they might be able to help in your industrial grinding, sanding, and polishing applications — don’t hesitate to call us today.

    Filed under: diamond abrasives,diamond powder — Tags: — admin @ 7:15 pm


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